Spraying has various applications in decoration, construction, automobile manufacturing, shipbuilding, and other industries. According to incomplete statistics, there are 2 million painters in China. However, as more and more people pay attention to health, the national environmental protection policy is increasingly strict, and the labor shortage in the spraying industry is increasing, it is a general trend to replace manual spraying with spraying robots.
It is well known that the access threshold of the spraying robot industry is high, the integration process is complex, and each project needs a customized solution. The project implementation cycle is relatively long. How to achieve a tri-win situation with integrators and end customers is a problem to be solved.
The reasons for building the spraying experimental center:
1. Unable to use the spraying robot
2. No idea about process design
3. Don't know about general spraying process
Efort has been deeply involved in the spraying industry for many years, and has exported more than 2000 sets of spraying automation solutions to the world, with successful application cases in automobile, rail transit, container, furniture, hardware and electromechanical industries.
Efort provides full process guidance and training for global partners, helps integrators to obtain more professional support and services, effectively solves customers' pain points, and creates more value for customers. Efort creates a spraying experimental center platform to achieve joint development of the three parties.
The Spraying Experiment Center integrates superior human resources, sets up a team of senior engineers with plans, simulations, machinery, electrical, process, etc., receives customized plan output from customer needs, and has professional and technical personnel to support the whole process from project design to on-site process commissioning, until the project acceptance is completed.
1. Simulation and scheme support
Transform customer demand into simulation demand and scheme output, and enable partners to enhance core competitiveness.
Evert assists customers to convert discrete demands into standard simulation demand tables, and outputs simulation reports within three hours and preliminary technical solutions within one day to provide customers with pre-sales and after-sales service system capabilities and improve service efficiency and quality for customers; The business model of "product+service" has been comprehensively improved.
2. Support the trial spray
From plan to implementation, the spraying experiment center helps partners to build a good market reputation with differentiation.
Seeing is believing. The actual spraying effect of the workpiece is the focus of the customer. The Experimental Center will output the proofing demand form according to the process requirements of the customer, establish a special proofing communication group, communicate in real time, and output the proofing report and video within two weeks.
3. Customer training and communication
Designate customized training for customers, solve all kinds of difficulties and miscellaneous problems related to painting, and help customers create personalized painting solutions.
The Efort Spraying Experiment Center has established a team of senior training experts in the industry. From the mechanical and electrical knowledge of the spraying robot body to the knowledge of the spraying process package, from the knowledge of the integrated equipment of the spraying robot to the knowledge of the process, it has constituted a systematic training course, and has also provided a good communication platform for overseas teams.
4. Painting process test
What kind of requirements need to be met for a modern paint line, and is there a lack of professional testing environment?
The spraying experimental center provides customers with a professional testing platform and complete spraying equipment for your choice. Air, mixed air or airless spray guns, rotating cups or powder spraying equipment of various specifications; 2KS, gear pump, color change valve and other common spraying integrated equipment; The process test of fixed point, rotation, tracking spraying and other modes can be realized in the spraying experimental center.
5. Spraying product development
At present, the spraying experimental center has developed a variety of spraying equipment, including AXPS visual automatic spraying system, two-component gear pump control system, double station turntable, CAPV spraying parameter control cabinet, etc. Evert is developing the rotating cup BCS system and testing the application of C30 spraying process package system.
In the future, Efort will continue to take customer demand as the purpose, focus on improving service quality, provide customers with efficient, short cycle, high-quality paint services, and commit to building a leading benchmark in the paint industry!